Safety and Health

The most important PPG value is the safety and health of our employees.

We work every day to keep our people healthy and ensure that everyone goes home safely. We experienced no fatalities of PPG employees or PPG supervised contractors related to PPG operations in 2024. The overall PPG illness and injury (I&I) rate declined by 3% in 2024 compared to 2023, due in large part to our focus on critical sites and high-risk activities. This figure includes businesses divested in 2024.

Annual improvement in injury and illness rate, including divested businesses in 2024.

204
PPG ERGO CUP® submissions
54
sites covered by ISO 14001 integrated global certificate*
45
sites audited for compliance with environment, health and safety management system, other PPG requirements and government regulations

*Decrease in ISO 14001 certificates from prior year is a result of the divestiture of the architectural coatings U.S. and Canada and silicas businesses.

Focusing in on critical sites

In 2024, our Environment, Health and Safety (EHS) team launched a new safety maturity model that enables us to prioritize critical sites using a risk-based approach. To support the identification of critical sites, we categorized our manufacturing locations based on existing EHS maturity and inherent risk factors. EHS maturity was calculated using a selection of lagging and leading indicators, with greater weight given to indicators that relate to incident prevention. Inherent risk ratings were determined using our Facility Risk Index Tool, which evaluates risk at each facility based on:

  • Product portfolio
  • Regulatory requirements
  • Process safety applicability
  • High risk activities
  • Environmental regulatory complexities

Based on these criteria, our global sites were placed on a risk matrix to support prioritization, with critical sites being those that exhibited both relative high inherent risk and low EHS maturity. Our analysis identified that critical sites have an outsized impact on our overall incident rate and that EHS maturity directly correlates to incident frequency and resilience. Furthermore, we found that site safety performance is highly dependent on site culture and operations ownership – underscoring the importance of fostering a culture of safety.

To improve safety performance across our critical sites, we launched an EHS maturity improvement process that includes three key phases:  

  1. Calibrate: We conduct site visits to understand and evaluate EHS processes and cultural programs at the department level.
  2. Build roadmaps: We identify areas for improvement, develop department-specific roadmaps, and identify ongoing support and resource requirements.
  3. Improve culture: We help our sites move beyond basic compliance and toward a proactive and mature culture of safety.

Transitioning to a more precise and data-driven approach has already driven a significant reduction in our overall incident rate, and we expect further reductions in 2025 as sites continue to improve their culture of safety.

Incident review and reduction 

PPG conducts a detailed root-cause analysis for all process safety incidents. In 2024, we focused on reducing incidents related to the use of powered industrial trucks, ergonomic issues and slips, trips and falls – which account for nearly 45% of PPG's total incidents. To mitigate risks related to these activities, our EHS and Operations teams implemented ergonomic improvements, educational and cultural initiatives, and process improvements. As a result of these efforts, our injury and illness rate across these activities fell by more than 16% in 2024.

Our Operations and EHS teams partner to foster a culture where PPG employees are comfortable reporting elements of their job that may lead to injuries in the future. The PPG Global Code of Ethics emphasizes the need to speak up when people see safety concerns or violations. Where issues are identified, we prioritize systemic changes rather than encouraging additional training. This approach enables learning for everyone working in our facilities, rather than focusing on the individuals involved in an incident.

We continued to work to reduce our average response time for processing safety incidents and implementing mitigation measures. The Operations and EHS teams track the percentage of follow up actions closed within 90 days and continue to improve our performance year on year. In 2024, 92% of follow up actions were closed within 90 days.

Avoiding serious incidents

Our Operations and EHS teams take a proactive approach to minimizing the likelihood of serious incidents and fatalities (SIFs). When reviewing incidents, we prioritize our follow-up actions based on the actual and potential severity of injury. In 2024, we reviewed three SIF events, and more than 422 minor injuries that were classified as potential SIFs.

While our central EHS team was addressing the processes that led to actual and potential SIFs, we recognized an opportunity to improve our approach by providing additional training for regional and site managers focused on avoiding SIFs. Based on these findings, we implemented programs at the site level to ensure that everyone at PPG understands how to identify hazards that might lead to SIFs in the future.

The PPG Ergo Cup

The 2024 PPG Ergo Cup

Each year since 2004, PPG has held an internal ERGO CUP® competition to share new processes and innovations that minimize or eliminate ergonomic risks for our people. As much as one third of all recordable incidents in our operations are related to ergonomic issues, so reducing these risks has an outsized impact on our people.

The winner of the 2024 Ergo Cup competition was the ergonomics team at our Valladolid, Spain, plant. The team addressed a major ergonomic challenge involving the movement of 2,000 liter portable tanks across production areas. The original process required two operators to manually maneuver the facility’s ten wheeled tanks several times per shift, using awkward postures and causing repetitive strain. After evaluating multiple solutions, the facility's Ergonomics team decided to modify the 2,000 liter tanks, removing their wheels and masts and replacing them with specialized guides compatible with existing electric pallet trucks. This upgrade eliminated the need for manual handling, significantly reducing ergonomic risks while generating cost savings in the form of injury prevention and reduced labor costs.

For more detailed information about our ongoing approach to safety and health, including our EHS management system, industrial hygiene approach, and EHS governance, see the bottom of this web page.

Multi-year data highlights

Global health and safety performance

Employees and supervised workers

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202420232022202120202019
Fatalities Number000000
Fatalities Rate0.000.000.000.000.000.00
PPG injury and illness rate0.250.320.320.260.260.32
Total recordable incident rate0.951.181.451.140.991.29
Lost workday rate0.940.840.590.820.370.47
Occupational disease rate0.010.070.400.170.120.15

The fatality rate is the number of fatalities multiplied by 200,000 and divided by the number of work hours. A PPG injury and illness (I&I) is defined as an injury or illness that is significant enough that it is unlikely to go unreported, regardless of the reporting culture in the region or site. PPG I&Is include fatalities, fractures, surgeries, hospitalizations, 30 or more days of lost work and other similar criteria. The PPG I&I rate is the number of injuries and illnesses that meet this definition multiplied by 200,000 and divided by the number of work hours. Total recordable incident rate is the number of Occupational Safety and Health Administration (OSHA) recordable injuries multiplied by 200,000 and divided by the number of work hours. Lost workday rate is the number of injuries and illness that resulted in days away from work or restricted activity multiplied by 200,000 and divided by the number of work hours. Occupational disease rate is the number of illnesses multiplied by 200,000 and divided by the number of work hours.

Data changes from prior reporting reflect updated data and adjustments for acquired and divested locations from the 2019 baseline onward.

2024 health and safety performance by region

Employees and supervised workers

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RegionFatalitiesPPG injury and illness rateTotal recordable incident rate                   Lost workday rateOccupational disease rate
Asia Pacific0.000.130.400.290.00
Europe, Middle East and Africa0.000.140.880.710.00
Latin America0.000.030.140.040.00
North America0.000.672.102.430.03
Global0.000.250.950.940.01

2024 contractor health and safety performance by region

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RegionFatalitiesPPG injury and illness rateTotal recordable incident rateLost workday rateOccupational disease rate
Asia Pacific0.000.190.670.290.00
Europe, Middle East and Africa0.000.292.581.430.00
Latin America0.000.000.840.000.00
North America0.000.892.680.890.00
Global   0.000.231.400.580.00

Process safety performance

Per million hours worked

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202420232022202120202019
Number of tier one incidents6612151323
Tier one incidents per million hours worked0.060.510.180.040.020.20
Process safety total incident rate0.160.780.270.060.070.04
Process safety incident severity rate0.090.281.190.090.070.02

Process safety total incident rate is the number of incidents multiplied by 1,000,000 and divided by the total annual hours worked by employees, contractors and subcontractors. Process safety incident severity rate is the total severity score for all process safety incidents multiplied by 1,000,000 and divided by the total annual hours worked by employees, contractors and subcontractors.

Please see the data index section for a list of our process safety incidents in 2024.